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電池攪拌分散成套設備產品介紹

2015-07-02

Battery mixing and dispersing equipment Products CN.HAOSTAR Hao Star is a professional manufacturer of crushing emulsified dispersion was stirred one colloid mill equipment factory, and has more than forty national patents, after several years of research and development and finally the international advanced battery production surplus A mixture containing the colloid mill grinding the entire production line to achieve electrode powder materials such as NMP / H2O line of vacuum suction stirring lithium iron phosphate (LiFePO4), lithium manganese oxide (LiMn2O4), carbon black and graphite dispersed in a solvent and liquid filter automatic equipment, very effective solution to the reunion electrode powder materials, dust, air moisture, pollution and other problems, and general equipment to complete the process can not be completed in a very short period of time, this provided a key advance in that safe and reliable operation.
    CN.HAOSTAR battery mixing and dispersing equipment is fully automated battery equipment used in lithium-ion battery colloid mill slurry production of lithium-ion batteries currently consists of liquid lithium-ion battery (LIB) and polymer lithium ion battery (PLB) categories. Among them, the liquid lithium-ion battery is Li + intercalation compound as the positive and negative secondary battery. Positive use of lithium compound LiFePO4, LiCoO2, LiMn2O4, Li (NiCo) O2 or LiV2O5 like, negative use of lithium - carbon intercalation compound. Lithium-ion batteries due to high voltage, small size, light weight, high energy, no memory effect, no pollution, low self-discharge, long cycle life, etc., is an ideal energy development in the 21st century. It has been widely used in mobile phones, portable electronic products notebook computers, digital equal, and is expanding to electric toys, electric tools, electric bicycles, electric cars and so on. December 9, 2009 the State Council executive to make the vehicle purchase tax, car to the countryside, car trade, new energy vehicles and other consumer incentives, especially for new energy vehicles has significantly increased support for electric vehicles will become China's new energy vehicles The main direction of development. New energy vehicles three core technologies for the automotive energy systems, drive systems and control systems; also is the vehicle battery, electric motor and electric control system, which is especially critical in battery technology. According to Japan after IIT predicts that the use of lithium-ion battery hybrid vehicle (HEV), plug-in hybrid electric vehicles (PHEV), electric vehicles (EV) from 2009, 2010, began the introduction of a larger amount, by 2012 its not yet reached market size nickel-metal hydride battery car, but 2013, began far beyond its size nickel-hydrogen cell vehicles; and, starting in 2013, the market size nickel-hydrogen cell vehicles has been basically fixed, almost no growth , but the market size of lithium car, along with the growth of these new energy car market gradually grow and become mainstream. High performance lithium-ion battery is inseparable from advanced production technology and manufacturing equipment, such as a battery slurry dispensing equipment, coating equipment, which are uniformly dispersed battery paste is one of the key producing excellent lithium batteries.
    Battery mixing and dispersing equipment using advanced design and user-friendly equipment preparation, the suction from the vacuum mixing raw materials to a colloid mill, from liquid - solid crude stir to rat pet shears, from high-speed disperser to filter out the finished material, each process each process can be automated, the entire production process
Working at a low temperature vacuum sealed state, effectively solved due to the addition and dust, environmental pollution, and other issues of impurities into the water.
    Battery mixing and dispersing equipment by vacuum reactor, box-type agitator, mouse pet shears, self-cleaning filter, two-stage shear colloid mill, decentralized condenser, electrical control box and other components, CN. HAOSTAR battery manufacturing industry is currently the only slurry mixing and dispersing equipment. In the liquid - solid mixing process first by vacuum suction liquid mixed homogeneous material, and then inhale the powder were rough with box and then member for stirring the cauldron at the end after the homogeneous mixture is moved into the direction of the pet rat dispersive mixing tank is circulated to cool sport . Since the material in the box-type crude stirring continuously into the pet rat from the edge of the barrel, and the material re-enter the rotation after a pet rat inside by a spiral and rising shear mixing drum rim cavity cooling cycle mixed and dispersed, as the material in the reactor during stirring (-) is not dead, (b) continuously mixing and dispersing for circulating cooling sports, so the temperature in the mixing process generated just by the narrow bucket wall cavity sandwiched by stirring cycle to lower the temperature of the cooling water jacket, and by circulating cooling with stirring under shear mixing uniformity of materials quite well, in order to shorten the stirring time resolved effectively reduce the temperature between the minute particles in the powder mixing process and the resulting liquid is to pass bis stage shear colloid mill to complete. Make sure the battery slurry mixing time is short fineness high stability, product quality over the international advanced level.
     

 CN.HAOSTAR昊星公司是一家生產粉碎分散乳化膠體磨攪拌設備工廠之一,并且經過幾十年的研究開發終于生產出電池攪拌分散研磨膠體磨 整套生產線,實現電極粉末材料如磷酸鐵鋰(LiFePO4)、錳酸鋰(LiMn2O4)、碳黑、石墨等與液相溶劑如NMP/H2O的在線真空吸料攪拌分散過濾全自動成套設備,十分有效地解決了電極粉末材料的團聚、粉塵飛揚、空氣水份、環境污染等系列問題,而且在很短的時間完成一般設備無法完成的工藝過程,本設先進之處在于一鍵操作安全可靠。
    CN.HAOSTAR
電池攪拌分散成套設備是全自動電池成套設備膠體磨應用于鋰離子電池漿料的生產鋰離子電池目前由液態鋰離子電池(LIB)和聚合物鋰離子電池(PLB)兩類。其中,液態鋰離子電池是指Li+嵌入化合物為正、負極的二次電池。正極采用鋰化合物LiFePO4、LiCoO2、LiMn2O4、Li(NiCo)O2或LiV2O5等,負極采用鋰-碳層間化合物。鋰離子電池由于工作電壓高、體積小、質量輕、能量高、無記憶效應、無污染、自放電小、循環壽命長等優點,是21世紀發展的理想能源。目前已大量應用于手機、筆記本電腦、數碼相等可攜式電子產品上,并正在向電動玩具、電動工具、電動自行車、電動汽車等方面拓展。2009年12月9日國務院常務作出汽車購置稅、汽車下鄉、汽車以舊換新、新能源汽車等消費刺激政策,特別是對新能源汽車的支持力度明顯加大,電動汽車將成為我國新能源汽車的主要發展方向。新能源汽車三大核心技術為車載能源系統、驅動系統及控制系統;亦就是車載電池、電動機和電控系統,其中電池技術尤為關鍵。而據日本IIT公司預測,使用鋰離子電池的混合動力汽車(HEV)、充電式混合動力電動汽車(PHEV)、純電動汽車(EV)從2009年、2010開始較大量推出后,到2012年其市場規模還達不到鎳氫電池車,但從2013年開始,其規模就開始大大超越鎳氫電池車;并且,從2013年開始,鎳氫電池車的市場規模就已基本固定,幾乎沒有增長,但鋰電池車的市場規模則隨著這些新能源車市場的增長而逐漸增長,并成為市場主流。性能優異的鋰離子電池離不開先進的生產工藝與生產制造設備,如電池漿料的分散設備、涂布設備等,其中電池漿料的均勻分散是生產優良鋰電池的關鍵之一。
    電池攪拌分散成套設備采用先進的設計理念和人性化的設備配制,從原料的真空吸入到
膠體磨攪拌混合,從液-固粗攪到鼠寵式剪切,從高速分散到過濾成品出料,每道工藝每個流程都能實現自動化,整個生產過程都

全密封低溫真空的狀態下工作,有效地解決了因加料而粉塵飛揚、環境污染、雜質水份的進入等問題。
    電池攪拌分散成套設備是由真空反應釜、框式攪拌器、鼠寵式剪切機、自潔式過濾器、雙級剪切式膠體磨、分散型冷凝器、電器控制箱等組成,CN.HAOSTAR公司是目前電池生產行業中唯一的漿料攪拌分散成套設備。在液-固攪拌過程中先由真空吸入液料進行混合均質,然后吸入粉料進行框式粗攪并遂件向釜底方向作均質混合運動后進入鼠寵箱進行循環分散混合冷卻運動。由于物料在框式粗攪后連續不斷從桶體的邊緣進入鼠寵,并且物料在鼠寵箱內受螺旋的旋轉而不斷提升剪切混合后重新進入桶體邊腔進行循環冷卻混合分散,由于物料在反應釜攪拌過程中(-)沒有死角,(二)連續不斷地作混合分散循環冷卻運動,所以在攪拌過程中所產生的溫度正好在通過狹窄的桶壁腔內進行攪拌循環時由夾套冷卻水及時降低溫度,而且通過循環冷卻的情況下攪拌剪切混合的物料均勻度相當很好,為縮短攪拌時間有效降低溫度解決在攪拌過程液體與粉末間所產生的微小顆粒是要通過雙級剪切式膠體磨來完成。確保電池漿料攪拌時間短細度好穩定性高,產品質量超國際先進水平。
     CN.HAOSTAR雙級剪切式膠體磨是吸料盤。(詳細介召見各類膠體磨工作原理說明)儲存時間越長。
在經過雙級剪切式膠體磨后所產生溫度就有分散型冷凝器來冷卻完成。分散型冷凝器是一種管道型靜態混合單元和冷卻夾套做成,主要將物料通過一定壓力送入分散型冷凝器中不斷經過管道中的混合單元改變物料的流向角度并且不斷剪切分散,在整個過程中物料由管道中心流向不斷向管壁擴散進行冷卻然后又向管道中心集合以此循環,有效地達到冷卻混合分散物料。
  成品出料時是由自潔式過濾器來完成控制細度確保產品質量,自潔式過濾器是一種特種過濾器,按裝在反應釜的出口處通過主軸的轉動不斷清除濾網上漿料,在打開出料閥后漿料按照你的需要不斷流出成品,其它不合規格漿料重新進入雙級剪切式膠體磨進研磨分散。

CN.HAOSTAR two-stage shear colloid mill is a suction plate. (Details mediated summoned all types colloid mill Description of Operation) Storage longer.
After a two-stage shear colloid mill generated by the temperature had dispersed condenser to cool complete. Decentralized condenser is a pipe-type static mixing unit and the cooling jacket made of the material mainly dispersed by a certain pressure into the condenser constantly mixing unit through the pipeline to change the angle of the flow of materials and constantly shear dispersion, Material from the center of the pipe wall to keep the flow of diffusion cooled in the whole process and then set this cycle ED pipe center to effectively reach cooled mixed and dispersed materials.
When finished the material is self-cleaning filter fineness done to ensure product quality control, self-cleaning filter is a special filter, installation at the outlet of the reactor by rotating the spindle continuously remove the filter slurry In open slurry after discharge valve as you need to keep out of the finished product, other non-compliant slurry re-enter the two-stage shear colloid mill into the grinding and dispersion.

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